Soluții Brother pentru industria electro vehiculelor

Tendința de „decarbonizare” a progresat în întreaga lume pentru a obține emisii nete de gaze cu efect de seră zero, cum ar fi dioxidul de carbon (CO2).

Industriile auto în special se confruntă acum cu un punct de cotitură semnificativ.

Multe țări și regiuni se străduiesc să accelereze trecerea la vehicule fără benzină, cu obiective între 2025 și 2040.

Pentru a obține „neutralitatea carbonului”, este esențial să se pună în aplicare eforturi de reducere a sarcinii de mediu, nu numai atunci când vehiculul funcționează, ci și pe tot parcursul ciclului de viață al vehiculului, de la producția de piese până la eliminare și reciclare.

„Reducerea deșeurilor” „Mai rapid cu chiar și 0,1 secunde”
Conform acestor concepte, SPEEDIO va continua să fie esențial pentru prelucrarea pieselor de automobile prin reducerea deșeurilor care afectează productivitatea și eliminând toate celelalte deșeuri posibile, cum ar fi consumul de energie, debitul de aer și volumul lichidului de răcire.

Sub conceptul „reducerea deșeurilor”, SPEEDIO contribuie la economisirea energiei în unitățile de producție și demonstrează efectul maxim pentru prelucrarea pieselor din aluminiu.

Productivitate copleșitoare, în comparație cu centrele de prelucrare nr. 40 Performanță de economisire a energiei atinsă printr-un design optim

Tehnologii de economisire a energiei utilizate într-o varietate de situații

Carcasă alternator

Protejează circuitul (invertorului) care convertește curentul continuu în curent alternativ.

Planarea, găurirea și filetarea sunt prelucrările principale. Integrarea procesului este posibilă prin utilizarea unei mese rotative.

Material: Aluminiu turnat

  • The machine demonstrates overwhelming productivity in drilling and tapping.
  • Angle indexing sections can be machined effectively by using a rotary table.
  • Using the SPEEDIO can save more power than using other machining centers.

Carcasă baterie

Protejează bateriile montate pe vehiculele electrice.

Planarea, găurirea și filetarea sunt prelucrările principale.

Material: Aluminiu turnat

  • A large and heavy jig can be mounted as the maximum table loading capacity is 400 kg
  • Ample X/Y travels of 1,000 mm x 500 mm enable large workpiece machining.
  • Angle indexing sections can be machined using a rotary table. Using Brother’s original rotary table T-200Ad achieves fast indexing.

Cutie viteze

Accommodates the speed reducer that adjusts the motor rotation and transfers it to tires (drive shaft).

Material: Aluminiu turnat

  • The table size of the W1000Xd1 is X1,100 mm x Y500 mm, providing sufficient jig area.
  • As drilling and tapping are performed frequently, a maximum feed axis acceleration of 2.4G can be fully utilized for this workpiece.
  • Angle indexing sections can be machined effectively by using a rotary table.

Carcasă compactă motor

Protects the EV motor.

Material: Aluminiu turnat

  • Turning process and machining process can be completed with one chuck. This maintains stable accuracy in both turning and machining.
  • The M300X3’s maximum turning axis speed is 1,500 rpm.
  • Positioning is possible at the desired angle by tilting the A-axis. Lathe turning is also possible at the desired angle.

Protecție rulmenți

Supports the EV’s motor shaft bearing. An integrated type with a motor housing and a separate type are available.

The M300X3 can be used for workpieces with an outer diameter of approx. 250 mm.

Material: Aluminiu turnat

Utilizing the Y-axis travel, milling, internal turning, and slotting can be efficiently performed on large workpieces.

  • The workpiece is secured by the clamper installed on a jig plate of 350 mm in diameter.
  • Depending on the workpiece shape, a chuck can be used to clamp the outer or inner surface.
  • Use of up to the maximum speed is possible by fabricating a well-balanced jig with a low center of gravity.
  • Even when there is no machining at indexing sections, the machine may be used in place of a vertical lathe with a milling function.
  • Compared to a typical large vertical lathe, less space is required and machining speed is faster.

Compresor electric

Takes in and compresses refrigerant by securing one end of the spiral body and turning the other end.

The M200X3 can be used to produce major components of the electric compressor.

Material: Aluminiu turnat

  • The maximum turning axis speed is 2,000 rpm. A built-in DD motor is used for the C-axis, enabling fast indexing.
  • Angle indexing sections can be machined easily by tilting the A-axis.
  • Turning and index-milling are performed with one chuck, enabling the machining of high-precision and high-value added products.

Carcasă pompă

Accommodates a pump that circulates coolant to cool motors, inverters, etc. This is a key component for EVs as various parts need to be cooled.

Material: Aluminiu turnat

  • The maximum turning axis speed is 2,000 rpm. A built-in DD motor is used for the C-axis, enabling fast indexing.
  • Angle indexing sections, such as inclined holes, can be machined easily.
  • Turning and index-milling are performed with one chuck, enabling the machining of high-precision and high-value added products.

Arbore antrenare

Outputs the rotation of electric motors or gears.

Material: Fontă turnată

After the lathe turning process, drilling on top surface, inclined-hole drilling, and chamfering are performed.

  • Optimal for machining oil holes on shafts as the Y-axis travel is 440 mm.
  • For the M300X3, the distance between the table and top end is large, enabling drilling on the end face of a relatively long workpiece.
  • Facing and drilling on the end face are possible.There is a limit on the depth.
  • A roller gear cam is used for the tilt axis, minimizing backlash.
  • The A-axis rotates in the range of -30 to 120 degrees. The C-axis is capable of fast indexing due to the built-in DD motor.

Carcasă unitate calculator

Accommodates electronic components to be mounted on EVs, such as sensors and computers.

Material: Aluminiu turnat

  • Drilling, tapping, and chamfering are mainly performed.
  • 169mm.
  • A workpiece of this size is suitable for the S500Xd1.
  • Process integration is possible by using Brother’s original rotary table T-200Ad.

Valve

As thermal management is required for EVs, the quantity of valves increases.

Material: Aluminiu extrudat

  • When machining small workpieces, using a pallet changer makes the setup more efficient.
  • Optimal machine for multi-part machining that requires longer time for workpiece change.

Radiator control termic baterii

Controls the EV battery temperature etc.

The S500Xd1 can be used as stepped-hole drilling and tapping are performed frequently. Forming tools of approx. 30 mm in diameter are generally used.

Material: Fontă turnată

  • Drilling and tapping are performed frequently by using forming tools. SPEEDIO’s tapping speed can be fully utilized for this workpiece.
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